If you have succeeded in putting up drywall, you may want to invest in a high-quality sander that won’t ruin your final product.
Drywall sanders come in handy when smoothening out mud and spackle and achieving a perfect finish on drywall. You don’t have to go through the messy and frustrating sanding work with a tool that won’t deliver great results.
The good thing about electric drywall sanders is that they are versatile as you can also use them to sand ceilings and walls to prepare them for painting.
However, it can be quite tricky to get the best drywall sander as there are many options in the market.
If you don’t know what to look for, you can easily make the wrong choice as these sanders come in different sizes, designs, build quality, and prices.
Fortunately, we have prepared a detailed guide to help you make the right decision when buying the best drywall sander for your next sanding task.
Top 10 Drywall Sanders Comparison Table
|Image||Name||Speed Range||Dust Hose Length||Rating (1-5)|
|1. PORTER-CABLE 7800 4.7 Amp Drywall Sander||1,400 - 2,000 RPM||13 feet||4.7|
|2. Festool 575219 Planex LHS 225 Drywall Sander||310 - 920 RPM||3.6 - 5.2 feet||4.6|
|3. WEN 6369 Variable Speed 5 Amp Drywall Sander||600 - 1,500 RPM||15 feet||4.5|
|4. YATTICH Drywall Sander||800 - 1750 RPM||6.5 feet||4.3|
|5. Handife Electric Drywall Sander||800 - 1800 RPM||6 feet||4.4|
|6. WEN 6377 Variable Speed 5-Amp Dual-Head Drywall Sander||600 - 1,500 RPM||15 feet||4.4|
|7. CUBEWAY Drywall Sander with Vacuum||900 - 1,800 RPM||6.6 feet||4.1|
|8. POWER-PRO 2100 Electric Drywall Sande||1000 - 2100 RPM||13 feet||3.9|
|9. Goplus 750W Electric Drywall Sander||800 - 1750 RPM||5.7 feet||3.9|
|10. ZENY 800W Electric Drywall Sander||1,000 - 2,000 RPM||6 feet||4.2|
Factors to Consider When Buying the Best Drywall Sander
When it comes to buying a drywall sander, there are several things you need to keep in mind to ensure that you get the best one. They include:
Type of Project You Want to Work On
When buying the best drywall sander, the first thing to consider is the type of task you want to work on or the reason behind the purchase.
You should ask yourself whether you want a drywall sander for professional work or DIY home projects.
If you plan to move around with your drywall sander performing sanding tasks in various places, you’ll need a portable one.
Asking yourself if you need the sanding tool for one-time use or several projects will also help you to quickly figure out the best drywall sander for your needs.
Drywall sanders come in varied weights, depending on their design and size. You will want to go for the lightweight drywall sanders as they are easy to handle.
Keep in mind that lifting heavy materials for a long time can affect your health negatively unless you are an incredibly strong person.
If you buy a heavy drywall sander, it will be difficult for you to use it efficiently, especially if you are a DIYer and just want to carry out some home sanding tasks.
However, heavier drywall sanders can be a better option for professional jobs as they tend to be more durable. In this case, you don’t want to sacrifice sturdiness and performance just to get something light.
Lightweight drywall sanders with reliable build quality also tend to be expensive, and so you’ll have to strike a balance between price and weight as well.
Revolutions Per Minute (RPM)
The number of RPMs a drywall sander can give also matters a lot as it determines how long it will take for you to get the job done.
A high-quality drywall sander will higher RPMs will help you finish your sanding jobs within no time.
At the same time, however, very high RPMs mean that your hand will have more pressure, and you’ll get tired easily.
So, the best thing to do is to go for a drywall sander with an adjustable RPM rate for efficiency and ease of use.
It’s also important to consider the flexibility of a drywall sander as you don’t want to work with a rigid tool that makes your work more complicated.
The best drywall sander should have a flexible head to ensure that it’s easy to work with when smoothening corners and curved spaces.
With a flexible drywall sander, you won’t have to move in every corner you need to smoothen. This will help you finish your work quickly and get great results.
When sanding drywall, a lot of dust is produced and can lead to health issues like nose, eye, or throat irritations.
If you don’t want to develop health conditions after using a drywall sander, you will want to go for the option that has a dust extraction feature.
Drywall sanders with dust extraction may not eliminate dust 100%, but they collect up to 95% of the dust produced.
The dust collection feature will protect you from dust and leave your room clean to save your cleanup time.
While it’s not always easy to predict the durability of a product, the materials used and build quality can tell whether the drywall sander will last long.
Consider going for a high-quality drywall sander to ensure that it can serve you for a long time.
Of course, sophisticated and durable tools will not have a low-price tag, but they will be worth the cost.
Sanding Discs Size
You should never overlook the size of the sanding discs in a drywall sander, as some manufacturers make non-standard-sized discs.
This can create a problem when you want to replace the discs as you won’t easily find an ideal replacement in nearby tool stores.
So, it’s essential to pay more attention to the diameter of the sanding discs for easy and convenient replacements.
Ease of Storage and Maintenance
You may not have to use your drywall sander every day, especially if you are buying for your home enhancement projects.
So, you need to ensure that you choose one with a good storage facility or easily fit in your available space.
While all power tools and heavy machines require some maintenance, some are less maintenance hungry than others.
If you want to work efficiently with your drywall sander, go for one that needs less maintenance and will still last for a long time.
Top 3 Best Drywall Sander Reviews
PORTER-CABLE 7800 4.7 Amp Drywall Sander is a high-quality and lightweight drywall sander that suits professional and DIY sanding projects.
The Porter-Cable 7800 has an adjustable speed to let you smoothen your wall effectively. You can use the speed controls to increase the speed up to 2000 RPMs or lower it to 1400 RPMs.
Its 13-foot vacuum hose is designed to make your work much easier by dispersing most of the dust produced out of your working space. It can clean about 95% of the mess, making your cleaning work a breeze.
What’s intriguing about this drywall sander is its lightweight. It weighs only 8.5 pounds, which means you can use it for a long time without feeling tired.
The Porter-Cable 7800 features a mounting hook and straps for more accuracy when mounting and handling the sander.
Its flexible head articulates nicely as you work to ensure that you sand a wide area without moving a lot or changing positions.
The only downside of this drywall sander is that it’s not convenient for minor home repairs or bathrooms. It’s built for heavy sanding works.
If you are looking for an effective drywall sander built with industrial-grade quality, the Festool 575219 Planex LHS 225 Drywall Sander is for you.
This sander is a professional tool, but perfectionist DIYers can also leverage its world-class build quality. It’s designed to make even your most strenuous sanding tasks quick and easy.
The Festool 575219 comes with an expendable handle to allow you easily reach any height and achieve a smooth, ready-to-paint finish.
Its dust collection feature captures and contains all the dust produced and cleans every mess from the wall to save you hours of cleanup. But you’ll have to pair it with a dust extractor for perfect results.
The two-speed gears featured in this drywall sander ensure efficient material and abrasion removal from walls and ceiling.
Once you buy the Festool 575219, you get a three-year warranty, which guarantees you quality and durability.
While Festool 575219 is a costly option, its top-notch performance makes it a perfect tool for all drywall sanding projects.
If the Festool 575219 was way too expensive for you, you might want to try an affordable option like the WEN 6369 Variable Speed 5 Amp Drywall Sander.
The WEN 6369 comes with a powerful head-mounted motor of a 5-Amp rating that delivers maximum torque to the sanding disc for effective smoothening.
It has a variable speed adjustment as it operates from 600 to 1500 RPMs. This makes it easy for you to control how the sander operates to suits your needs better.
With a 360-degrees swiveling head, the WEN 6369 is ideal for both professionals and amateurs. Such flexibility makes it an effective and easy-to-use sander.
It also comes with an adjustable handle that folds up from the base for convenient storage, even for those with limited space.
Moreover, this sander features 9-ich sanding discs with varying grit levels and fits onto a sander with a hook and loop mechanism. This makes it easy for you to change sandpapers.
Overall, WEN 6369 is an economical yet efficient and easy-to-use drywall sander. It’s a perfect option if you are working on a low budget.
Frequently Asked Questions
What is the Easiest Way to Sand Drywall?
The easiest way to sand drywall is by using an electric drywall sander. These sanders are efficient and deliver outstanding results.
Drywall sanders are safe and convenient to use, and most of them come with dust collecting features to reduce your cleanup work.
If you can find a drywall sander with adjustable RPMs, you’ll conveniently sand your wall faster or slower since you have control over speed. This will lead to a perfect smoothened drywall.
What Grit Sandpaper Should I Use for Drywall?
The best sandpaper grit to use for drywall is 120 and 150. Sandpaper grit below 100 is too coarse and doesn’t work well on drywall.
The higher the number of grits, the smaller the grains. So, grits beyond 150 are unsuitable drywall as they will barely smoothen the surface.
How Do You Minimize Dust When Sanding Drywall?
There are many ways to minimize dust when sanding drywall, including the use of a drywall vacuum sander, wet or dry vacuum, wet sanding, and sheeting.
The drywall vacuum sander work by sanding drywall and feeding the dust down the tube into a vacuum cleaner.
You can use a wet/dry vac with a drywall vacuum sander to reduce the dust significantly. When using this machine, it’s essential to use a pleated filter instead of paper or foam for efficient results.
Wet sanding can also minimize dust when sanding small areas of drywall. You just need to allow the drywall compound to dry, then use a wet sponge to rub away the compound.
While sheeting will not reduce the amount of dust produced, it limits its dispersion to other areas and keeps it confined in a single area.
How Many Coats of Drywall Mud Do I Need?
Generally, you need four coats of drywall mud, where one coat is for filling in the seams, and the other three are applied after taping.
Nonetheless, the number of coats may vary, depending on the type of mud you want to use and the desired finish level.
Why Does Drywall Mud Crack?
Drywall mud cracks easily when you use too thick coats. Thick outer coating hinders evaporation-based drying and makes the crack curing compounds crack.
The best way to apply drywall mud is to start with a thick coat, then apply thinner layers after taping. You should also ensure that the first coat has dried overnight before applying more layers.
If you notice that your drywall mud has started cracking, you shouldn’t apply more mud as this will worsen the situation and weaken the building.
Should You Sand Inside?
Yes. You can sand inside, but you’ll need to prepare for a lot of dust and find ways to minimize it.
Drywall sanding produces much dust that will not only leave your house messy but can also be harmful to your health.
So, if you plan to sand inside, you should prepare well for the task. Buying a drywall sander with a dust collector can be an efficient way to sand inside without creating a big mess.
How Can You Protect Yourself from Sanding?
You can protect yourself from sanding by wearing a protective air filtration mask and collecting dust as you work.
You can also use a portable air cleaner, especially if you are sanding indoors, that can capture dust particles and keep you safe.
What Happens If You Don’t Sand Before Painting?
If you paint before sanding, the results won’t be great. Most poor paints result from painting a wall or dry surface without sanding it.
Your paint may also start peeling off in the future, and you won’t be able to save the situation.
Sanding helps smoothen rough spots of the surface and eliminate any holes to achieve a perfect finish after painting.
Should You Sand Between Coats of Drywall Mud?
Yes. You should sand between coats of drywall mud. However, professionals don’t recommend sanding after applying the tape but advises sanding after the second coat.
If you decide to sand between the coats, you need to ensure that you sand in the same direction that you applied the mud on.
Keep in mind that sanding the coats in the opposite direction won’t lead to a smooth finished surface.
Furthermore, when you apply your last coat, you should be careful not to rub too much of the compounds.
Is Sanding Drywall Dangerous?
No. Sanding drywall is not dangerous, provided you have the right tools. If you don’t have the best safety tools, sanding drywall can be risky to your health.
This is because you can easily contact harmful dust components like Gypsum, Calcium, and Mica.
If the dust components get into your respiratory system, you may have infections, irritations, or even lung cancer.
So, it’s important to use the right tools and wear a mask when performing your drywall sanding tasks.
With the wide range of drywall sanders in the market, it can be challenging and time-consuming to choose the best one.
It’s also easy for you to make the wrong decision and end up with a sander that doesn’t suit your needs.
To make your work easier, we have reviewed the top drywall sanders available in the market. The detailed buying guide provided above should also help you make the right decision.